Automatic Loading/Unloading Rubber/Tumble Belt Wheel Shot Blasting/Blast Abrator/Sand Blaster/Machine for Small Casting by Cast Steel Shot
1. Application:
High efficiency Q32 Crawler Type Shot Blasting Machine is suitable for surface cleaning, rust removing and strenghtening of various medium, small castings, forging and heat treatment workpieces.
2. Technical Parameters:
Specification: Q326 Q3210 QR3210
Parameter |
Unit |
Q326 |
Q3210 |
QR3210 |
Productivity |
T/h |
0.6-1.2 |
1.5-2.5 |
1.5-2.5 |
Loading |
kg |
200 |
600 |
600 |
The maximum weight of one piece |
kg |
10 |
30 |
30 |
Diameter of roller |
mm |
Ф650 |
Ф1000 |
Ф1000 |
Available capacity |
m³ |
0.15 |
0.3 |
0.3 |
Blasting capacity |
kg/min |
100 |
250 |
250 |
Dust removing air volume |
m³ /h |
2200 |
5000 |
5000 |
3. Detailed Introduction:
3.1 Blasting Chamber
Blasting chamber has liners inside to protect the chamber shell, liners divide into normal casting liner and rolled Mn13 materials.
3.2 Blasting Wheel
Blasting wheel is the key components on blasting machine or wheel blasting machine, which is composed of high chrome blade, distributor, control cage, guard plate, etc.
3.3 Dust Collector
Q32 series blasting equipment uses bag filter type dust collector, which has good capture capability of dust.
Packaging & Shipping
Small parts are in plywood case directly, which is tightly packaged and suitable for overseas transport.
Large parts will be wrapped in plastic film, and then on frame.
Certifications
Company Profile
About KAITAI:
1.Leading and professional manufacturer of all kinds of shot blasting machines & metal abrasives in China.
2.Long history since 2001: With over 20 years of experience in metal surface treatment industry.
3.Well experienced: Have more than 10,000 regular clients from over 100 countries globally.
4.Overseas service available: Owing 4 European branches with 12 subsidiaries all over the world, the quality and shot blasting cleaning solutions are guaranteed.
5.National standard setter: Setting down Chinese national standards for the blasting media in 2010, with over 30 expert professors.
6.Reliable and stable supply: Annual production of metal abrasives is up to 250,000 MT, ranking 1st in Asia, 3rd in the world, and 3000 sets of blasting machine per year.
Our Advantages
1. Brand influence
Shandong Kaitai Shot Blasting Machinery Co., Ltd. is one of the core enterprises of Shandong Kaitai Group, is the only listed shot blasting machinery company in China.
2. Technical research and development strength
(1) Shandong Kaitai Shot Blasting Machinery Co., Ltd. has cooperated with Tsinghua University, Shandong University, Jinan University and other 11 institutions of higher learning in production, learning and research.
(2) Shandong Kaitai has a provincial research and development center, which invests more than 5 million yuan in research and development every year. $100 million to build a research institute in the Netherlands.
(3) The company has 1800 employees, including 260 engineering and technology research and development personnel, including 10 professors, 35 graduate students, 1 special professor of "Changjiang Scholar", 1 special professor of "Taishan Scholar", and 1 chief expert of the Key Laboratory of Mechanical Equipment Design and Simulation of Colleges and Universities in Shandong Province during the 12th Five-Year Plan Period. There are 1 researcher, 4 senior engineers, 35 engineers and 83 assistant engineers. There are 240 foreign employees.
(4 )The main parts of the equipment are produced by Kaitai company independently, which can ensure the product quality and the stability of accessories, and reduce the cost by standardized production.
(5) The company has President Xu Jincheng, who is a leading figure in the design of shot blasting machine in China and has many years of working experience; And abrasive expert doctoral supervisor Professor Liu Ruwei.
(6) The company has a provincial enterprise technology center in Shandong Province. It has participated in the drafting and formulation of 19 national and industrial standards such as GB/T23576-2009 "General Technical Conditions for shot Blasting Equipment", GB/T18838.3-2008 "High carbon cast steel shot, cast steel sand", and applied for 81 patents. Through the provincial scientific and technological achievements appraisal 13.
(7) The company successfully merged the Dutch Abbot, the Dutch Cyber company, Australia Babo company, they have 87 years of history in the shot peening industry. The company sends its technicians abroad for technical exchange every year.
3. The shell of shot blasting machine is welded by Panasonic robot in one time to ensure the strength and overall appearance of the weld.
4. The action balance test was carried out after the shot blasting device was assembled.
5. The wearing parts of shot blasting machine are cast by sand casting line and wax mold precision, and the error of each group of blades is controlled within 2G.
6. The products of the company are cleaned by their own blasting and shot peening equipment.
NO. |
Part name |
Technology and art must be sought |
Note |
1 |
vane |
The difference in vane weight of ZCr20 is controlled within 3 grams per set
Hardness up to HRC60-65 |
Wax Coated sand process with higher service life |
2 |
control cage |
ZCr20 (Investment casting)
Hardness up to HRC60-65 |
Wax mold investment casting process |
3 |
distributor |
ZCr20 (Investment casting)
Hardness up to HRC60-65 |
Wax mold investment casting process |
4 |
Shot blast guard plate |
ZCr20 (sand casting)
Hardness up to HRC60-65 |
Adopt sand casting assembly line technology |
5 |
runner head |
Quenched with 40Cr material.
Through the processing center one-time processing, and the use of dynamic balance instrument and static balance instrument for detection |
Runner Head dynamic balance detection ≤15N·mm Radial runout of impeller body ≤0.15mm Impeller body end face runout ≤0.05mm |
Exhibition
Kaitai attends almost every exhibition at home and at abroad. We show our products and learn new technology continuously.
FAQ
• Q : Do you have after-sale service?
A : Yes, we have perfect after-sale service
• Q : How long can your spare parts be used?
A: Blade, control cage and distributor are high chrome, and can be used for more than 2000 hours.
Various guard liners can be used for more than 3000 hours.
• Q: What standards are you carrying out for your products?
A: We produce according to the ISO9001 and ISO14001 rules.
• Q: How to install the machine?
A: We will arrange 1~2 engineers to your factory to guide installation and assembly.
• Q: Where is your international market?
A: We Have exported to more than 100 countries and regions all around the world, such as: the USA, Canada, Russia, France, Singapore, Australia, Middle East, Brazil, Peru, etc.
• Q: Where is your factory?
A: We are near Jinan Airport, you are welcome to arrive at Jinan Airport or Jinan West Station by fast train, then we will arrange car to pick you up accordingly.
• Q: Do you have other relevant cast steel shot or cast steel grit,pls?
A: Yes, we provide one-stop service from blasting material to shot blasting machine, dust collector, air blower, etc. You can find all metal surface cleaning production here.
• Q: Can you export these products directly?
A: Yes, we are factory and we have export rights.
Sincerely hope we can have further discussion or cooperation, welcome get in touch with us without hesitation. Kaitai is willing to make friends with you from all over the world.